Sappi Carmignano improves coat drying and reduces energy consumption

Ircon-Solaronics was selected by the Sappi group to improve the coat drying in their mill in Carmignano di Brenta (Italy). The project consisted by replacing an old inefficient gas infrared dryer (more than 30 years old) by a new UniDryer V3 system equipped with the latest generation of high intensity emitters.

For this project, Ircon-Solaronics offered solutions to reduce drastically the energy costs by:

  1. Installing the UniDryer technology: The convective part of the UniDryer handles the mass transfer by blowing hot air coming from the emitter’s flue gases
  2. Installing efficient emitters: The new Ircon-Solaronics Gem12-Hi emitters are the most efficient high intensity emitters on the market which results in a lower gas consumption
  3. Energy Recovery: the hot air evacuated from the UniDryer system is reused as energy source for another machine component in order to reduce its energy consumption.

This kind of project has generally a short return-on-investment. Ircon-Solaronics is pleased to participate in this project which confirms its position as technology leader in optimizing the drying after coating stations.

About Sappi: Sappi Europe is a leading the way in the production of woodfibre based products and biobased solutions including packaging, graphic, label and speciality papers. With 8 mill operations and 12 sales offices across Europe we offer our customers unparalleled service.

About Carmignano mill: Carmignano Mill is a non-integrated plant whose origins stretch back 150 years. The mill has two paper machines and also features an off-line coating capability and converting centre. With a long tradition of specialty paper production, the plant employs 255 workers and produces up to 100,000 tons of paper per year.

About Ircon-Solaronics: Ircon Drying Systems AB (Sweden) and Solaronics SAS (France) have joined forces and operate under the brand name Ircon-Solaronics as of summer 2018. The non-contact drying solutions are based on gas or electrical infrared and air drying / heating technology and have served the paper and board industry since more than 50 years.

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